ARCHIVE LOG

Nozzle Design

AUTHORDhruv Kakade
TIMESTAMP2026.09.28

Nozzle Design

Define the parameters from openMotor for the fuel.

Parameters to know: F,P0,Pe,O/F,T0,k and RF, P_0, P_e, O/F, T_0, k \text{ and } R

Here I will choose KNSB:

  • Specific Heat Ratio, γ=1.1361\gamma = 1.1361
  • Combustion Temperature, To=1520KT_o = 1520K
  • Exhaust Molar Mass, M=39.9g⋅molM = 39.9 g\cdot mol
  ⟹  R=8.314460.0399=208.3824561404J/kg⋅K\implies R = \frac{8.31446}{0.0399}=208.3824561404 J/kg\cdot K
  • Characteristic Velocity, c∗=885m/sc^* = 885m/s

Take Properties, ()0≈()1()_0 \approx ()_1

Conical

Throat temperature, T∗=2⋅T1k+1T^* = \frac{2 \cdot T_1}{k+1}

Throat Pressure,

P∗=P1(1+γ−12)−γγ−1P^* = P_1 \left(1+ \frac{\gamma -1 }{2}\right)^{-\frac{\gamma}{\gamma-1}}

Ideal thrust Coefficient,

Cf,ideal=2γ2γ−1(2γ+1)γ+1γ−1[1−(PePc)γ−1γ]C_{f,ideal} = \sqrt{\frac{2\gamma^2}{\gamma - 1} \left( \frac{2}{\gamma + 1} \right)^{\frac{\gamma + 1}{\gamma - 1}} \left[ 1 - \left(\frac{P_e}{P_c}\right)^{\frac{\gamma - 1}{\gamma}} \right]}

Actual thrust coefficient,

λ=1+cos⁡(α∘)2Cf,actual=λ⋅Cf\lambda = \frac{1 + \cos(\alpha^\circ)}{2} \\C_{f,\text{actual}} = \lambda \cdot C_f

Throat area, derived using m*=rhoAv*=rhoAa

At=m˙RTcPcγ(2γ+1)γ+1γ−1A_t = \frac{\dot{m} \sqrt{R T_c}}{P_c \sqrt{\gamma \left( \frac{2}{\gamma + 1} \right)^{\frac{\gamma + 1}{\gamma - 1}}}}

From area find D_t

P_e /P_optimum,

Poptimum=23(Plow−Phigh)P_{optimum} = \frac23 (P_{low} - P_{high})

Exit mach no,

Me=2γ−1[(PcPe)γ−1γ−1]M_e = \sqrt{\frac{2}{\gamma - 1} \left[ \left(\frac{P_c}{P_e}\right)^{\frac{\gamma - 1}{\gamma}} - 1 \right]}

Expansion ratio,

ϵ=AeAt=1Me[2γ+1(1+γ−12Me2)]γ+12(γ−1)\epsilon = \frac{A_e}{A_t} = \frac{1}{M_e} \left[ \frac{2}{\gamma + 1} \left( 1 + \frac{\gamma - 1}{2} M_e^2 \right) \right]^{\frac{\gamma + 1}{2(\gamma - 1)}}

From A_e find exit diameter

Find diverging length,

Ld=re−rttan⁡(α∘)L_d = \frac{r_e - r_t}{ \tan(\alpha^\circ)}

Throat Velocity, a=kRTa=\sqrt{kRT}

Exit Velocity,

v=2kk−1RT0[1−(p2p0)k−1k]v = \sqrt{\frac{2k}{k-1} R T_0 \left[ 1 - \left(\frac{p_2}{p_0}\right)^{\frac{k-1}{k}} \right]}

For the contour nozzle see Huzel & Huang page 76.

References

[1] https://wikis.mit.edu/confluence/display/RocketTeam/Lecture+5%3A+Hardware+Design+of+Cases+and+Bolts

[2] http://www.cientificosaficionados.com/libros/cohetes.pdf

[3] Rocket Propulsion Elements, George P. Sutton and Oscar Biblarz.

[4] Modern Engineering for Design of Liquid-Propellant Rocket Engines, Huzel & Huang